Optimise every stage of your sugar manufacturing process — from cane preparation to final sugar output.
Sugarcon Engineers' Mill & Process Engineering service covers the complete technical design, optimisation and rehabilitation of sugar factory process equipment. Our team has hands-on experience with factories ranging from 1,000 TCD to 10,000 TCD and brings that experience to bear on every client engagement.
Whether you are planning a new factory, expanding capacity or looking to improve recovery and reduce losses, we provide targeted engineering solutions that deliver measurable improvements to your bottom line.
Design of cane carrier systems, levellers, cane knives, shredders and fibre preparation index optimisation for maximum juice extraction.
3-roll and 4-roll mill design, hydraulic loading systems, mill settings optimisation, intermediate carriers and milling train rehabilitation.
Mixed juice heating, liming, sulphitation, clarification systems, filter stations and clarified juice quality management.
Multiple-effect evaporator design, juice heater selection, vapour bleeding configuration and steam economy optimisation.
Pan boiling process design, massecuite handling, centrifugal selection, seed system and sugar grain quality optimisation.
Rotary/fluidised bed dryer selection, sugar grading, bagging, bulk storage design and product quality management.
We conduct a comprehensive review of existing process parameters, equipment condition and factory performance data to identify gaps and opportunities.
Detailed mass and energy balance calculations for the entire factory to determine optimal equipment sizing, steam requirements and recovery targets.
Preparation of detailed equipment specifications, process flow diagrams, P&IDs and layout drawings for client and vendor use.
Support during erection, commissioning and trial runs, followed by performance monitoring to confirm that design targets are achieved.
Our mill & process experts are ready to help — contact us for a free initial assessment.